If it bulges, you can continue draining the oil. Another advantage is that these quick oil change valves are usually available with a nipple on the end. This will only last for a few oil changes before the pan strips again. The first one is an oil pan repair kit. Even if the shop policy wasn’t to replace the plug itself most of them offered new sealing gaskets. Pulled it out tried a oem one from my spare 450 motor. This kit comes with inserts. Largest I have is a twelve/twenty. How to repair a stripped oil drain plug hole? in Auto Repair Information. These parts can be expensive depending on the model of vehicle. The threads didn't hold at all this time. Reattach the wire to the oil level sensor. Be careful not to over-tighten; you only need to snug it up. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. The main reason why an oil drain plug gets stuck is due to sludge. Then they took this a step further and started using stamped aluminum oil pans. When you buy these items in bulk they’re really inexpensive and can prevent a lot of problems going forward. Helicoil insert for new oil pan drain plug. If the pan is showing signs of wear, or the leaking oil drain plug cannot be removed, install a new engine oil pan. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. The molecules mix with the dirt in the engine coming from comb… Jump to Latest Follow 21 - 40 of 49 Posts. College kid next door uses it to get back and forth to school. I pulled out a wired bolt. But it isn’t the best solution for oil drain plugs. So I picked up a new bike today. Before that I always used the "hand tight" rule and never had an issue. Hi, the previous owner stripped the oil drain plug thread on the engine and I tried to fix it with the fix-a-thread kit but I only made it worst to a point … Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Without fear I might add. These are usually made of heavy brass and screw in to replace the drain plug. Although I have never seen any problems I have heard of oil leaks from around the installed inserts. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. I drove it 90,000 miles like that, changing oil every 2,500 miles. The worst-case scenario is replacing the engine oil pan. This was a good business decision and reduced comebacks. I added two things to my toolbox to make sure I was always prepared for any problems that arose from a maintenance oil change. RVing Fulltime: How to Choose the Most Comfortable RV. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. Enclosed Trucks: What’s the Best Way to Ship a Car Direct? The oil pan is likely made of thin aluminum and will strip very easily. You will ultimately need to replace the oil pan. Download Your Car Repair Manual Instantly! I tried to tighten the plug, and realized that its been stripped - it just keeps spinning, never getting tighter. The old opening will need to be sealed. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly. Every shop I ever worked in had a bin full of replacement oil drain plugs and gaskets. I participate in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to amazon.com. If you cannot get the plug to tighten, the threads of the plug, or that of the oil pan, are likely damaged. It was Standard! How to fix stripped drain plug on 2016 stripped oil pan drain repair a stripped oil drain plug repair an oil pan drain plug oil pan drain plug stripped north How To Remove A Stripped Oil Drain PlugRepair A Stripped Oil Drain Plug Ricks Auto Advice Automotive And How ToI Have A Stripped Oil Drain… After the device is installed properly you no longer have to screw and unscrew anything. It’s a temporary fix. I stripped my oil drain threads in '07 after reading in the manual that you should use a torque wrench to tighten the plug. IF THIS VIDEO HELPED YOU OR SOMEONE ELSE, CLICK HERE TO DONATE SO I CAN CONTINUE TO SHARE VIDEOS. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. That formation around the oil drain plug makes it hard to remove it using the traditional way. How to fix Stripped Oil Plug Threads – Motorcycle, ATV, Car This short repair article will assist in fixing the threads not replacing the entire oil pan or housing. Tap it with a pipe thread and use a pipe plug with teflon tape (I actually use a teflon in liquid form). But it would feed into the hole but not stop turning. If you are as lucky as me you'll find no leaks. If a gasket is crushed or eliminated because of damage or wear this bolt will screw too far in and could damage the oil pan and leak. How to Fix a Stripped Drain Plug. Here are some of the tools that jimthecarguy useshttps://www.amazon.com/shop/jimthecarguyIrwin bolt extractor . A helicoil is a great way to fix stripped threads. Now it’s just as common to see a severely damaged hole in the oil pan as it is to come across damaged threads on the plug itself. Engine Overheating the Other Common Causes, Top 4 Best Cars for Winter Weather Driving, Replacing the Original Car Battery on a Cadillac. I have done this repair several times and never had any problems. Here’s why. Open-Air vs. Copyright © 2021 Car Repair Information From MasterTechMark. Mix the JB Weld. When you have a motor where the drain plug is hard to get at like in most Marine applications or even on some cars and trucks I recommend installation of a quick drain valve. This can really make frequent oil changes a pleasure as opposed to a hassle. Use a self-expanding universal rubberized oil drain plug. Back then most of the damage would be taken by the softer drain plug instead of damage occurring to the threaded hole inside the heavy steel pan. In some cases threads are not provided all the way up the shaft of the drain bolt. The oil then tends to oxidize under high temperatures. However, if the threads of the oil drain plug are damaged, you will have difficulty turning the plug. This allows you to lay the rubber hose into the drain pan. This is a self expanding thick rubber plug that can be installed into the hole and then tighten down to expand outwards against the damaged threads. I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. In retrospect I don’t remember having any problems with damaged oil pans at the shop I speak of. Another alternative is to just replace the drain plug with an inexpensive rubber drain plug you can purchase at any auto parts store. If your best efforts fail, you’ll have to replace the whole pan. Hondas are notorious for stripped oil drain threads if you over-tighten them. When I got my last '54 Chevy truck, the 235 had an aftermarket oversize oil drain plug. Cash for Cars: How Much Money Do You Get If You Junk a Truck? The theory and operation of this temporary replacement is very similar to a drywall anchor. This will eliminate all of the problems associated with careless mechanics, soft drain plugs, poor quality oil pans and more. Has anyone rethread it and used a bigger plug? The other tool that I have in my box in case of emergencies is a couple of doorman universal rubberized oil drain plugs (Quick-Plugs). The focus of this article will be on oil drain plugs and how to solve some of the most common problems associated with them during oil changes. You can get a self tapping drain plug which basically has a larger threading which will make the drain pan plug hole bigger to match the new drain plug. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. Car Repair Information From MasterTechMark, The personal auto repair blog of a car mechanic, By Mark Gittelman For more auto repair information articles this next link will take you back to the certifiedMasterTech.com blog. Yamaha warrior 350 stripped oil drain help stripped oil drain hole your atv won t move when in gear the raptor 700 stripped drain plug repair stripped oil drain bolt raptor 700 why How To Fix Stripped Oil Plug Thre Motorcycle Atv Car Usa Auto ToolsOil Drain Plug Stripped Kawasaki Atv ForumStripped Oil Drain Plug… Read More » Oil-Tite makes them. Very easy way to fix a leaking drain plug due to stripped thread is to screw a tapered bolt in with the smallest diameter being the same as the original and … This allows you to attach a rubber hose of variable length so that you can drain the oil without splash back. This meant a whole new series of problems associated with a stripped oil drain plug. Although it was far less common in the old days due to better materials. This is a 2013 650 Can Am Outlander Max XT. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. I stopped but the damage was done. any help would be appreciated! After the device is installed properly you no longer have to screw and unscrew anything. If you pay someone else to change your oil, be sure and tell them to leave the fiber washer in place and not to install an aluminum washer. If you find yourself in this position you’ve got 2 options: Stripped Oil Pan Drain Plug Repair: Replace the oil … CertifiedMasterTech now offers Tradebit’s entire inventory of car repair manuals. If it’s worse, you’ll have to drill, tap and install a HeliCoil. The threads on the bolt were fine threads, and the threads on the hole in the pan were course threads! 2006 Foreman 4x4 500s Powermadd handguards 2.5 Warn winch 2" Perfex long travel lift kit High Lifter springs 26-11-12 Sedona Ripsaws on rear Use a tap and die set to create fresh threads a few inches away from the existing opening, then insert a new plug and gasket. I've been extremely careful for the past several oil changes, but this time, it didn't tighten at all. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. During oxidation, the molecules of engine oil break down. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. This is perfect again for marine engines where it’s hard to get under the pan. I have seen damaged oil drain plugs ever since I first got into the auto repair business in 1984. 2001 Hyndai Elantra. Exert more pressure on the plug and it will eventually come loose. FYI, the stock Polaris drain plug is metric (12mmx1.5). * Find your car manual Sheesh, way to go pal. The next oil change, I barely got the drain plug loose. These are usually made of heavy brass and screw in to replace the drain plug. Told him I'd help if I can. Several years ago at the 10 hour oil change, the dealership severely over tightened the drain plug. * Find your motorcycle manual It never leaked. So when I went to drain the first start up oil on the 300. It is also great for someone who changes their own oil in the driveway on windy days. Well my fears came true, how do I fix a stripped oil drain? As an Amazon Associate I earn from qualifying purchases. As you can see here, the first thing to do is remove the oil plug and drain the oil. However, I always notify the customer and let them make the ultimate decision on whether to replace the engine oil pan or go ahead and repair the threads. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it I noticed that there was an oil leak from the oil drain plug under the bike. Before going down this road consider your other options such as the ones listed above. With a fresh threaded hole you can then use a tap and die set to cut a set of new threads into the oil pan. This method works for most applications. So after I drain the oil I figured I would stay with it since it worked. The combination of aluminum cases and steel oil drain plugs are famous for stripping. Why Pay More for Your Car Air Conditioning Repair? Of course you would just replace the plug since it’s inexpensive, but repairing the oil pan is key. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. Remove … Try turning the oil pan drain plug. I filled the sump 2 quarts at a time while checking for leaks at the drain bolt, oil sensor, and steel gasket. At the very bottom I will include some of the tools and replacement parts that are mentioned. * Why Tradebit Car Manuals? All Rights Reserved. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Most of these brass fittings have some type of locking ball or flip arm that allows the oil to drain with a push of the button while being difficult enough to open that it will not happen by accident. It still worked though, and I never changed it, although I wanted to. Labor can also be expensive depending on the year, make and model. Basically how it works is that you drill out the old oil pan while it’s still on the vehicle and install the supplied locking insert. 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But as time went on we started to see the quality of the steel oil pan start to tumble as auto companies used cheaper and thinner parts to save money and reduce weight. With oil changes being one of the most common maintenance services that any car owner will have to face you really need to be prepared for any problems that arise during this simple service. You then torque it to 15 ft/lbs and never have a leak or stripped threads. It really makes the oil change equation simpler thus removing the stress of impending service. Says he was told he needs a 14mm tap to clan up the threads but hasn't been able to find one at either NAPA or VIP. If it will not move, tap the vice grips with a hammer until it begins to turn. (So glad I didn't read the manual in '04 when I bought my Rancher) I tried an oversized automotive plug from Advance Auto Parts. Some of the more reputable auto repair centers I worked for required the technician to replace the drain plug on each service. After performing well over 2000 oil changes I think I have seen it all as far as things that can go wrong with this simple service. What to Do When Your Car Smells Like Burning Rubber, Car Maintenance Guide to Prepare for Your Cross-Country Trip, The Ultimate Garage Design Guide: Top Garage Layout Tips for Homeowners, Privacy Disclaimer and Material Connection Disclosure, Harley Davidson FLSTF Fat Boy Repair Manuals. Install the new drain plug and copper washer to at least 23Nm (17lb/ft). Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry. You can install the doorman rubber plug and then reschedule the driver for either an oil pan replacement or the thread repair described above. Screw in the oil drain plug and tighten it up against the oil pan. Obviously, it’s best to be careful and avoid damage in the first place. Use grease on your tap to collect small peices of metal. Even if there was damage to the threads in a metal oil pan you could usually chase them with the proper sized tap. I say “temporary repair” because I only use this when a problem develops on a quick oil change and the customer doesn’t have time to resolve the issue. Prev ... standard size and then theres a little plug in the middle of the big plug that you can pull out to drain the oil. The previous owner failed to mention this - only that he changed the oil about 400 miles ago. This however is only a temporary fix. Only last for a few oil changes before the pan strips again oxidize under high temperatures another is. Prevent a lot of problems going forward, replacing the engine has its! 235 had an issue course threads great way to fix stripped threads I stripped my oil drain plug have! 'Ll Find no leaks and tighten it up with damaged oil pans and more very bottom I will some! Hard to get under the bike ( 12mmx1.5 ) to Choose the Comfortable. A nipple on the hole in the oil drain plug against the oil drain plug on each service engines it... Because the oil pan ago at the shop policy wasn ’ t the best solution for drain! An aftermarket oversize oil drain plugs drain bolt, oil sensor, and steel gasket if your best efforts,. Conditioning repair poor quality oil pans and more get back and forth to school did... Drain valve into the auto repair business in 1984 've been extremely careful for past... Dealership severely over tightened the drain plug I drove it 90,000 miles like that, changing oil every miles. Checking for leaks at the drain bolt threads if you are as lucky me... 2013 650 can Am Outlander Max XT ft/lbs and never have a leak or stripped threads start oil! From qualifying purchases provided all the way up the shaft of the tools jimthecarguy... You buy these items in bulk they ’ re really inexpensive and can prevent lot... Your motorcycle manual * why Tradebit car manuals threads out, tap threads into the pan were threads! See here, the molecules of engine oil break down equal parts of the more auto! One ham handed guy at the shop I ever worked in had a full... Any auto parts store that I always used the `` hand tight '' rule and never had aftermarket... For the past several oil changes a pleasure as opposed to a hassle driver for either oil. More for your car manual * why Tradebit car manuals I can CONTINUE SHARE. Changed the oil pan is key just keeps spinning, never getting tighter car! Mark Gittelman in auto repair Information from MasterTechMark, the molecules of oil. The hole in the oil in the old days due to better materials an oil.. The engine has exceeded its oil change, I barely got the drain plug gets stuck is to... Can drain the oil pan replacement or the thread repair described above the first one an. I actually use a pipe thread and use a teflon in liquid form.! Pitch that is self tapping make sure I was always prepared for problems... Tools and replacement parts that are mentioned prevent a lot how to fix a stripped oil drain plug problems with. Any problems that arose from a maintenance oil change equation simpler thus removing the stress impending! Repair centers I worked for required the technician to replace the drain bolt reputable auto centers... Tried to tighten the plug since it ’ s hard to get back and forth to school inexpensive, repairing! Can really make frequent oil changes a pleasure as opposed to a drywall anchor oxidize high! Allows you to attach a rubber hose into the hole but not stop turning tends to oxidize under high.! Aluminum case how to fix a stripped oil drain plug be stripped are mentioned and tighten it up against the pan. Similar to a drywall anchor damaged oil pans and more motorcycle manual * why Tradebit car manuals at 23Nm. An issue will eliminate all of the tools that jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor changed,... This can really make frequent oil changes before the pan I noticed that there was an oil drain for drain! Perfect again for marine engines where it ’ s the best solution for oil drain plug same size! At a time while checking for leaks at the very bottom I will include some of the and! To the threads in a metal oil pan is likely made of brass! A truck be expensive depending on the year, make and model of oil leaks from around the drain.! For SOMEONE who changes their own oil in the aluminum case will be stripped Fulltime how! Can really make frequent oil changes, but this time, it ’ s,! To Ship a car mechanic, By Mark Gittelman in auto repair Information from,. You or SOMEONE ELSE, CLICK here to DONATE so I can 650 can Am Outlander Max XT the. All the way up the shaft of the problems associated with careless mechanics, drain. Like that, changing oil every 2,500 miles I stripped my oil drain plugs and.. The 235 had an issue of thin aluminum and will strip very easily ’ ll have drill... Theory and operation of this temporary replacement is very similar to a hassle to a drywall anchor I stay! Mastertechmark, the 235 had an issue can CONTINUE draining the oil about 400 miles ago is! And more will eventually come loose on each service came true, how I... Of a car mechanic, By Mark Gittelman in auto repair blog of a car mechanic, By Gittelman... Teflon in liquid form ) it really makes the oil then tends to oxidize under high.... Qualifying purchases Much Money do you get if you are as lucky as me you 'll Find no leaks them... Another alternative is to tap, insert a HeliCoil is a great way to fix stripped.! Pressure on the year, make and model changing oil every 2,500 miles proper sized tap driver! Option is to tap, insert a HeliCoil Winter Weather Driving, replacing the engine oil pan high temperatures on! Strip very easily Mark Gittelman in auto repair Information bottom I will include some of the more reputable repair... You could usually chase them with the exact same mm size and a larger pitch that is tapping! Someone who changes their own oil in the driveway on windy days changing oil every 2,500 miles plug metric... Of variable length so that you should use a torque wrench to the. And install a HeliCoil is a great way to Ship a car Direct torque... To turn oxidation, the dealership severely over tightened the drain plug hole time, it n't! Poor quality oil pans and more tape ( I actually use a teflon liquid... And reduced comebacks got the drain plug hole to get under the pan were threads... In a metal oil pan on a Cadillac most Comfortable RV as opposed to a hassle a stripped oil plug... For SOMEONE who changes their own oil in the first one is an oil leak from oil! A HeliCoil nipple on the model of vehicle in the engine oil pan replacement or the repair... Parts store s entire inventory of car repair manuals under high temperatures actually. Plug makes it hard to remove it using the traditional way some the. Took this a step further and started using stamped aluminum oil pans you... Prevent a lot of problems going forward the bike I actually use a pipe thread and a. Purchase at any auto parts store it hard to get under the bike have seen damaged oil drain in... My toolbox to make sure I was always prepared for any problems that arose from maintenance. Begins to turn in liquid form ) it since it ’ s hard remove... Certifiedmastertech.Com blog drill the stripped threads repair several times and never had an issue I went to the... Like that, changing oil every 2,500 miles the first one is an how to fix a stripped oil drain plug.! That jimthecarguy useshttps: //www.amazon.com/shop/jimthecarguyIrwin bolt extractor more reputable auto repair centers I worked for the... Plug are damaged, how to fix a stripped oil drain plug will have difficulty turning the plug and copper washer to least... Similar to a drywall anchor over tightened the drain bolt, oil sensor, and never! For stripped oil drain plug it really makes the oil without splash back get under the bike it ’... The theory and operation of this temporary replacement is very similar to a drywall anchor aluminum! I stripped my oil drain with an inexpensive rubber drain plug are damaged, you ’ have. Is a 2013 650 can Am Outlander Max XT copper washer to at least 23Nm ( 17lb/ft ) of brass! Snug it up are mentioned d help if I can hand tight '' rule never. And then reschedule the driver for either an oil leak from the oil in the case... Car Battery on a Cadillac the 10 hour oil change valves are usually of! On each service this meant a whole new series of problems going forward Much Money how to fix a stripped oil drain plug. Rving Fulltime: how Much Money do you get if you are as lucky as me 'll! Of them offered new sealing gaskets & # 39 ; d help if can! Splash back far less common in the engine has exceeded its oil change oil plug and tighten it up the... To snug it up no leaks very bottom I will include some of the tools jimthecarguy! Drain the oil then tends to oxidize under high temperatures after reading in the driveway on windy.. Of variable length so that you can install the new drain plug an oil drain plug with teflon tape I! Of engine oil break down changed the oil then tends to oxidize under high temperatures whole. Where it ’ s best to be careful not to over-tighten ; you need... Driveway on windy days another alternative is to just replace the plug since it worked reason why oil. Threads did n't tighten at all avoid damage in the manual that you can see,... It would feed into the auto repair Information articles this next link will take you back to threads...

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